SEEPEX is launching a world first at IFAT 2022 in Munich, where it goes to be presenting the following technology of pumps. The business leader from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping at the leading trade honest for water, sewage, waste and raw supplies management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions once again demonstrates its market management within the field of clever and innovative solutions.
The same applies to the opposite commerce truthful shows featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be collaborating within the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is turning into digital. “SCT AutoAdjust is another logical step from the world of analog products into the world of digital pumps and is by method of its technical design the one considered one of its sort on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is consistently creating its digital products and services with ambition and passion. The pump producer combines its digital options with the traditional pump enterprise to give its clients more time for the necessities, cut back costs and simplify processes.
At the world truthful for environmental technologies on the finish of May, worldwide commerce guests will experience the premiere of a totally automated answer with integrated Industry 4.0 options. The current premium mannequin range SCT AutoAdjust offers revolutionary improvements within the area of progressive cavity pumps. Wrenches and so forth. at the moment are a thing of the past when it comes to maintenance. One click on from a remote location and the stator is again in prime shape. The range, which was developed on the premise of buyer requirements, makes maintenance work much simpler and due to this fact helps to save time and prices. Retensioning ensures fixed pumping capability and high productiveness. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, quickest and best upkeep work ever. Productivity is increased and maintenance times are lowered to a minimal – so it couldn’t be any better.” Compared to pumps without SCT, life-cycle prices are additionally considerably reduced. SCT AutoAdjust is available in a 1-stage and 2-stage version for pressures as a lot as 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design precept: the Smart Stator consists of two halves, so that upkeep could be simply performed by one person. Suction or pressure lines no longer have to be eliminated. With an integrated retensioning device, the clamping between the rotor and the stator may be adjusted for optimal conveyance if the flow price is reduced because of wear and tear. Extra , the SCT AutoAdjust, now automatically and hydraulically retensions the stator on the push of a button, with out the necessity for any particular tools. The new SCT AutoAdjust technology allows the stator to be retensioned either conveniently from the management room by way of analogue signal strains or digitally by way of varied fieldbus systems. Quick entry on website at the pump may be achieved by way of a management panel or by way of Bluetooth using an app for Android and Apple tablets which are already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between sensible pumps, providers and processes. It bundles the data from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s personal SCADA system. This allows targeted evaluations and analyses that can be utilized for course of optimization. All collected data is stored reliably and securely in the cloud. The real-time data from the monitoring service provide suggestions on put on and tear or indicate that spare elements are due for reordering quickly. Shutdowns are avoided and system availability is increased. Reliable evaluations are used for preventive upkeep as outlined in the working and maintenance instructions based mostly on the operating hours for gearbox oil changes and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program also makes use of historic knowledge to enable predictive upkeep forecasting and identification of irregular circumstances. By combining completely different sensor data, guidelines can be created to trigger alarms. For instance, a decreased move price at elevated pump pace in comparison with the pump’s individual calibration curve would point out pump put on. This means that if unintentional process modifications are displayed, measures may be taken at an early stage. The deeper analysis of all collected pump knowledge also permits SEEPEX to make more accurate life cycle predictions for each pump sort based mostly on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX presents its custom-made system solution that combines some great advantages of two pump applied sciences to move highly dewatered sludge over long distances in a very energy-efficient manner. Sewage sludge compressed into plugs may be conveyed up to one thousand meters to its vacation spot using pulses of compressed air within the pipes. For disposal corporations, this alternative to standard processes can rapidly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over lengthy distances. The revolutionary combination of progressive cavity pump, additional polymer injection and pulsating compressed air software permits compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system resolution comes in the type of a package deal unit, which incorporates the pump, the dedicated control logic, in addition to the polymer and, if desired, the compressed air components. This pump can additionally be related to the Connected Services of SEEPEX as an expansion.
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