In the pharmaceutical, building materials and food industries, on vessels and silos, on platforms and dosing systems, right up to kitchen and bathroom scales ? weight is measured everywhere. In industry, it becomes particularly interesting when it comes to the particular level in vessels. There are numerous possibilities for weight measurement or weighing. The filling level can be determined optically, hydrostatically, by ultrasound, microwaves and radar, mechanically, capacitively, by heat dissipation, by displacement and resistance or, what this article is about, gravimetrically.
The term gravimetric comprises the Latin ?gravitas? for ?gravity? and Exactly ??? ??????? for ?measure?. In gravimetric measurement, therefore, the heaviness of the mass is combined with the weight force to create a meaningful value and therefore the level depends upon weighing vessels (the filling level results from the density of the medium and the geometry of the vessel). This makes gravimetric level measurement a part of weighing technology.
Gravimetric level measurement is specially suitable when uneven distribution can occur within the vessels.
Gravimetric level measurement: Advantages
This kind of weighing has several advantages. Perhaps the greatest advantage is that the force transducers useful for gravimetric level measurement can be found beyond your vessel. Thus, they do not touch the product. Nor is it necessary to open or modify the vessels. Contamination can thus be eliminated. Cleaning can be easier. Furthermore, very precise measurement is possible ? 0.02 % of the rated load isn’t uncommon when it comes to relative linearity error. This makes dosing possible when, for example, food is filled into bags ? not to mention the packaging must support the amount specified.
Another advantage is that the product does not influence the measurement. The particular level can be determined gravimetrically for several contents ? solids, liquids, viscous substances, foaming substances ? even toxic or aggressive contents can be considered. Furthermore, the measurement is not falsified even though voids or uneven contents distribution occur in the silo or tank, because the entire contents are weighed.
Suitable mounting modules not merely ensure that the weight force is properly led in to the force transducers, they also make installation super easy. The module and force transducer have a low height and a little installation volume. However, it can be problematic if the vessels are already permanently installed and may only be placed on modules with a great deal of effort. Then it is probably advisable to bolt strain transducers to the supports. Any risk of strain transducers determine the compression of the supports due to the weight of the contents. They thus be able to weigh immovable vessels gravimetrically.
Gravimetric level measurement: Disadvantages
The disadvantages of gravimetric level measurement vary in significance based on the application. Results are mainly distorted when force shunts can’t be prevented. Ideally, the vessel ought to be mechanically decoupled. In practice, however, it could always happen that, for example, struts are absolutely necessary. Then it depends on how great their supporting effect is. Similar problems may appear if the measurement is influenced by way of a high bearing weight. The low the weight of the vessel compared to the product, the more accurate the gravimetric measurement. Finally, free-standing outdoor vessels could be affected by natural factors. For example, if wind pushes or snow leads to a significant increase in weight.
Typical force transducers for the weighing of vessels
Single point load cells are classically useful for scales. These not only have a minimal price and high accuracy, but the weight is also determined reliably, no matter where it is placed on the platform. For optimal force introduction, bending or shear beams with the corresponding weighing modules are often installed under tanks, silos or vessels that stand on supports. To look for the rated load of the force transducers, divide the total weight of the vessel by the number of supports. If the rated load exceeds 10 t, you’ll be able to switch to compression force transducers, the utmost capacity which reaches around 300 t. With four supports, vessels as high as 1,200 t could be weighed with the best accuracy. Alternatively, vessels can be suspended from S-type force transducers or fitted with strain transducers.
Note
Level can be measured in many different ways. Whether gravimetric as described, or with a submersible pressure sensor, float switch or pressure sensor ? WIKA has the right sensor for each and every application. Do you want to buy the products? In our WIKA online-shop you will find some of our standard designs. If you have any questions, your contact will gladly help you.
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Bending beam and shear beam in weighing technology
Practical application of strain transducers