Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil recovery customer, enabling them to increase manufacturing. เกจวัดแรงดันแบบแห้ง – a Mather & Platt BB5 – was greater than forty years previous and had been subject to numerous post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of excessive pressure, high temperature steam to improve fluidity and permit the oil to be pumped to the surface. In เกจวัดแรงดันออกซิเจน to boost extraction on this challenge, the shopper needed to extend water temperatures from 90° C to 140° C. However, there were concerns that the present pump might not be able to ship this requirement. Nozzle hundreds have been a particular concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their most well-liked supplier of some 20 years, for help.
Mather & Platt is certainly one of several heritage pump manufacturers for which Celeros Flow Technology provides full lifecycle support1. Their aftermarket engineering group undertook a thorough examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction course of. The investigation revealed that the pump had suffered a quantity of seal failures over time that had broken the stuffing field and affected operational efficiency. There had also been no upkeep interventions for many years – but the pump had by no means really failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the quality of the unique pump that it had continued to operate in such harsh circumstances and with no regular upkeep over such a protracted period of time. More importantly, it gave us confidence that a thorough overhaul may obtain the desired improvement in efficiency, saving the shopper the cost and misplaced production time that can be associated with sourcing and putting in a new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal improve and Plan 23 seal flush to optimize pump performance. In addition, finite component analysis was undertaken to confirm that the nozzle masses would withstand the specified temperature enhance. As a end result, the pump is now able to delivering steam at the larger temperatures required. The seal upgrades guarantee it meets the newest specs.
Concludes Mike Golds: “We are actually happy with the end result of the SAGD pump upgrade. It has not only achieved the specified manufacturing increase for the client, but additionally provided a more sustainable and cost-effective resolution than complete pump alternative. Using trendy engineering and evaluation, we now have been in a position to give the present pump a brand new lease of life and ensure it’s going to continue to carry out nicely for many more years.”
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