KleenOil India, a producer of industrial oil filtration systems, has helped to considerably improve the product high quality of chilly rolling sheets for its metal industry consumer, by putting in a FiltraMag+ 2.zero from Eclipse Magnetics within its annealing course of.
Filtramag’s integral dual flow know-how ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The company had beforehand used a conventional magnetic roller separator to guard its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of simply 6000 gauss, the gathering efficiency was inadequate and important problems have been occurring with the quality of its completed products.
An ECL is used inside the steel business to help clear and strip the floor of the metal sheet of rolling dust by using an alkaline solution. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is more practical in cleaning cold rolled steel than standard cleansing processes, the instability of the chemicals can and do trigger problems.
Reduced effectiveness
Whilst a magnetic roll separator can supply a stage of safety inside these circumstances, its effectiveness may be significantly lowered, resulting in contamination removal between 30-40%. Despite the magnetic curler being installed, the alkaline resolution was still heavily saturated with mud particles and was affected by an unstable PH degree that combined were leading to significant rusting in the course of the course of resulting in scratching of the ultimate product.
Filtramag+ presents fine particle extraction efficiency inside chrome steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline solution is paramount to make sure optimal efficiency of the ECL and easily having any magnetic filter or separator isn’t guaranteed to resolve the ferrous contamination downside. The efficiency of the filtration is dependent upon the magnetic material kind, dimension of the magnet, magnetic energy and in addition the fluid flow dynamics. A low strength magnet or minimal publicity to the fluid won’t perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing by way of the magnetic curler.
Prolonging pump lifespan
It is necessary not solely to make use of the right product for the method in question, but the greater level of resolution safety offers extra benefits, together with prolonging the lifespan of the pump as properly as a discount in associated costs associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass method, the Eclipse Magnetics’ Filtramag+, situated on the return line, reduced contamination on this utility within the alkaline answer from 400mg/m2 to only 30mg/m2 by removing the fantastic mud particles that have been causing problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and technique at KleenOil India defined: “The magnetic roller was not providing enough protection to the fluid on this software, and it highlights the significance of selecting the proper method of magnetic protection. Due to the fine particles circulating within the alkaline answer, vital rusting was being created during the ECL process that was causing injury to the steel sheet. We recommended Filtramag+, a highly efficient magnetic filtration system to our client as its capability to take away even the best particles from fluids would significantly enhance the problems that the business was going through. By putting in the Filtramag+, our consumer was immediately provided larger ranges of protection against the injury that were being attributable to the contaminated solution. We work frequently with Eclipse Magnetics high-performance products and at all times see significant, constructive outcomes quickly after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it significantly effective to be used with materials which have decrease magnetic permeability similar to forged iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow know-how ensuring that extraction charges are maximised as ferrous particles are exposed to the magnets twice on a single move via the filter.
As เกจวัดแรงดันเครื่องกรองน้ำ of the installation, the company is no longer suffering from damaged finished parts, has lowered its scrappage and waste, in addition to prolonging the life of the pump.
Share