A twenty-fold enhance in production was the aim of the Croatian car cosmetics company Alfa Car. To obtain this, the complete manufacturing cycle, housed in a new production plant, was automated. Festo provided an entire answer for greater than 200 course of valves – including challenge administration.
A variety of totally different merchandise together with water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are saved, transported, blended and bottled for the manufacturing of automobile beauty merchandise. This requires complicated course of automation solutions. The Croatian automotive cosmetics company Alfa Car has taken a giant step into the longer term: whereas constructing a model new production plant, the entire production cycle was absolutely automated, from the uncooked supplies to the bottling line for the completed merchandise. One point of focus was the seamless automation of the process valves.
A number of different substances are saved, transported, blended and bottled in the production plant.
Customised complete answer
To handle the problem, the corporate labored along with the system integrator Arp Lučko and Festo. It could be Festo’s position to challenge manage the automation of the process valves. To guarantee quick integration into the new system and maximum reliability sooner or later manufacturing course of, customised full options have been provided that cowl the whole range, from the process valve models to the valve terminals. When deciding on the necessary components, particular attention needed to be paid to the possibly explosive environment.
Reliability counts
The communication between a lot of different automated ball valves and the model new plant’s higher-level management system was also decisive for optimum process automation. This requirement was met by a dependable answer with six valve terminals sort VTUG with PROFINET bus connection. More than 200 ball valves from different manufacturers could be absolutely automated in this way. Using a single supply for the ball valve answer took the strain off each Alfa Car and Arp Lučko when it got here to designing and putting in the brand new system. เครื่องมือวัดความดัน of the varied process valve suppliers, which Festo handled as a part of its challenge management transient, additionally made the project simpler.
Automated course of valves ensure reliable distribution of the substances within the various course of steps.
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