A twenty-fold improve in production was the objective of the Croatian automobile cosmetics company Alfa Car. To obtain this, the whole production cycle, housed in a new production plant, was automated. Festo supplied an entire solution for greater than 200 process valves – including venture management.
A number of completely different merchandise including water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are saved, transported, blended and bottled for the manufacturing of automotive cosmetic products. This requires advanced course of automation options. The Croatian automotive cosmetics firm Alfa Car has taken an enormous step into the long run: while constructing a model new production plant, the whole production cycle was fully automated, from the raw materials to the bottling line for the completed merchandise. One level of focus was the seamless automation of the method valves.
A variety of totally different substances are saved, transported, blended and bottled within the production plant.
Customised complete solution
To handle the problem, the company worked together with the system integrator Arp Lučko and Festo. It would be Festo’s function to project handle the automation of the process valves. To guarantee quick integration into the model new system and maximum reliability in the future manufacturing course of, customised full options have been supplied that cover the complete vary, from the method valve items to the valve terminals. When selecting the necessary parts, explicit consideration had to be paid to the possibly explosive surroundings.
Reliability counts
The communication between a lot of completely different automated ball valves and the brand new plant’s higher-level control system was also decisive for optimum course of automation. This requirement was met by a dependable answer with six valve terminals sort VTUG with PROFINET bus connection. More than 200 ball valves from different manufacturers can be totally automated in this way. Using pressure gauge ราคา ถูก for the ball valve resolution took the stress off both Alfa Car and Arp Lučko when it came to designing and installing the new system. The intensive coordination of the varied process valve suppliers, which Festo dealt with as part of its venture management temporary, additionally made the challenge easier.
Automated process valves ensure reliable distribution of the substances within the varied process steps.
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