Northern Ireland Water is using Samotics’ AI-driven SAM4 system throughout its submerged pump assets.
After SAM4 detected a developing fault in this submerged wastewater pump, the pump was lifted for inspection and the Northern Ireland Water team found that the claw connecting the pump to the discharge piping was hanging on with only one out of eight bolts.
Initially, the water and sewage providers firm selected Samotics to offer steady insight into the well being, performance and vitality efficiency of its sewage pumps as a half of a pilot. But after early successes in this system, Northern Ireland Water now plans to roll out the SAM4 system to further sites to further explore all its capabilities across a wide range of pump types and processes.
Ensuring the well being of submerged pumps is significant to keep away from expensive, disruptive repairs and forestall damaging pollution occasions. But the remote places of the belongings can make it exhausting to amass high-quality, high-frequency data. SAM4 analyses the present and voltage alerts of electric-driven motor techniques using a way referred to as electrical signature analysis (ESA). Sensors are put in within the motor management cabinet, rather than on the pump itself, enabling reliable, remote seize of asset health data. The system permits Northern Ireland Water to detect over 90% of creating failures as much as 5 months upfront.
In the months following installation, Samotics detected developing faults in two pumps that might have resulted within the complete failure of these property. Through early intervention, Northern Ireland Water efficiently resolved issues and prevented estimated direct injury to the pumps of over £44,000. Unexplored minimised the danger of potential pollution occasions and their vital environmental impact.
“We selected Samotics and its SAM4 expertise as it’s straightforward to install the hardware in our present MCC panels, and because the SAM4 dashboard provides us with plenty of useful data,” stated Paul Foley, M&E area supervisor at Northern Ireland Water. “For instance, SAM4 dropped at my consideration points with one of our submersible pumps positioned in a busy workplace carpark. This perception helped me to plan crews, problem notifications and permits, as properly as organise a 25-ton crane, which allowed us to carry and examine the pump at the most optimal time, minimising downtime and sustaining pump resilience.”
Samotics is also enabling Northern Ireland Water to track pump efficiency and efficiency in support of its zero carbon strategy. Using SAM4’s real-time pump performance curve and energy monitor, Northern Ireland Water can establish focused interventions that improve power effectivity with a demonstrable return on funding. This includes optimising operational processes to reflect efficiency necessities and changing pumps with extra environment friendly or acceptable fashions to understand cost-savings.
“SAM4 allowed me to construct a CAPEX business case using actual pump data,” mentioned Foley. “This helped us select more appropriate, energy-efficient pumps at our problem site.”
“We are delighted to be supporting Northern Ireland Water in its pursuit of securing long-term water infrastructure resilience,” stated Jasper Hoogeweegen, CEO of Samotics. “With SAM4, the group can now give attention to utilising real-time, data-driven insights to anticipate faults, enhance efficiency and scale back carbon emissions of submerged pumps, enabling long-term reliability and effectivity of its crucial infrastructure.”
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