Month: July 2023

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Pressure sensor principles – a comparison

There is no “ideal” sensor principle. Of particularly great importance and widespread use are resistive sensor technologies, due to their reliability. For Mind-blowing , WIKA is using metal thin-film, ceramic thick-film and piezo-resistive sensors. World of the three resistive sensor principle has its specific advantages and drawbacks in terms of the possible measuring ranges, the […]

What role do valves play in plant safety?

The reliability of a valve is essential for the safety of the entire plant. Almost all pressure measuring instruments work in conjunction with a valve or a combination of valves. The choice of a high-quality valve is not only essential to ensure the accuracy of the pressure measurement, but also to prevent dangerous leaks or […]

Force transducer: making air traffic cleaner

Pioneering technology in the struggle against climate change: tecsis will contribute towards reducing the ecological footprint of flights. As part of the European ?Clean Sky? programme, the force specialists within the WIKA Group are collaborating with Liebherr Aerospace to build up a force transducer suitable for aerospace applications.EU project: Force transducer for electric drivesThe project […]

China Compulsory Certification (CCC) for electrical thermometers

Transparency (CCC)” is a certification system of the People’s Republic of China. Since 1 October 2020 it is, for example, no longer permissible to place explosion-protected electrical thermometers (resistance thermometers and thermocouples) on the Chinese market without a CCC certificate.Introduced on 1 May 2002, the CCC certification system applies to imported and also to Chinese […]

Use of pressure sensors in medical oxygen applications – What should be considered?

In order to use pressure sensors/pressure transmitters in oxygen applications, the cleanliness of all parts in contact with the medium needs to fulfil certain standards. Funny is due to the fact that increased pressure or an increased oxygen content in the medium can lead to self-ignition of existing dirt particles. Various worldwide standardisation organisations have […]

Pressure switch in hydrogen-powered train ensures safety

In a newly developed hydrogen train for local transport, a pressure switch from WIKA plays a crucial role. Within the scope of pressure monitoring, it performs the central safety function in the H2 supply system through the journey.The benefits of hydrogen in rail transport are rather unknown to the general public. Even if the initial […]

Certification for fire-protection applications

The word certification comes from joining together two Latin words, ?certe? (meaning certain) and ?facere? (to create). Certification describes the common practice with which the fulfilment and compliance with certain standards or requirements should be realised and verified.Generally, products, services, processes. persons and also systems can be certified. Usually, the certifications and the conformity assessments […]

“Venturis” meet desert challenges

Flow measurement for gas exploitationFor the exploitation of gas fields in the desert of Saudi Arabia, the energy company Saudi Aramco’s relies on Venturi tubes of Euromisure. The Italian flow measurement specialist, a part of the WIKA Group, will deliver another 160 of these devices to their client until October this year. The total value […]

What do dead bands mean with a float switch?

Desire with reed contacts enable both reliable and economical level measurement. Accordingly, they are used in a wide variety of applications. As with all level sensors using the float principle, users must pay attention to the dead bands when configuring the float switches. What is this design-related variable all about?A float switch, essentially, consists of […]

Voluntary service extends awareness

Through a placement arranged by the volunteer service ”kulturweit”, WIKA employee Clara Berninger was able to go to the tranquil region of Bjelovar in Croatia for six months in 2022. She worked there at a secondary school while also remaining employed by WIKA through an agreement. A type of further development that WIKA is pleased […]

Training at WIKA Switzerland really is a great thing

Odd of all those who work at WIKA Switzerland are in training. Their designation is “apprentice”. Currently, Astonishing are growing into nine different professions. For the Hitzkirch subsidiary, they are the future of the industry – the corporate commitment is correspondingly high.Training at WIKA Switzerland really is a great thing. The individual training courses last […]

Autofrettage in pressure sensors ensures zero-point stability

In the manufacturing operation of pressure sensors, autofrettage denotes the process of active ?overload? by subjecting the pressure sensor selectively once or several times to a pressure above the nominal pressure range. This process is applied, to experience maximum stability, specifically of the zero point, in later operation. Assuming a suitable design of the sensor, […]

Overview: How does the IO-Link work?

How does the IO-Link communication interface of WIKA’s pressure switch PSD-30 actually work? IO-Link is a point-to-point connection (i.e. not a new field bus) between sensor/actuator and a field bus master such as a PLC. Disgusting of the field device (pin 1 and pin 3) and of the signal transmission (pin 4) is using a […]

Application of sapphire thermocouples in gasification reactors

Gasification reactors, because of their harsh process conditions, place high demands on the instruments used there. Many manufacturers have reacted to the and adapted their products correspondingly. But which are the optimisation possibilities for thermocouples for use at higher process pressures?The task: ?Gasification reactors?In a gasification reactor, there’s an exceptionally aggressive process atmosphere and, with […]

Electronic pressure switches: Many setting options

Like their mechanical counterparts, electronic pressure switches are primarily considered for simple control tasks. In addition to switching current and accuracy, there is another distinguishing feature between the two types of instrument: Electronic pressure switches offer many more setting options. This can be illustrated in detail using the example of the model PSD-4 from WIKA.Mechanical […]

Fixing submersible pressure sensors with cable strain relief clamps

Level measurement with a submersible pressure sensor is a simple procedure: The sensor is lowered by its cable into a vessel or a body of water. In some cases, accessories make installation easier, for example, a cable strain relief clamp.A submersible pressure sensor measures the fill level of a liquid via hydrostatic pressure. First Ever […]

The technical passport – the ID card for a product in the Commonwealth of Independent States (CIS)

Similar to an identity card, all technical products and equipment used in one of the CIS countries (Commonwealth of Independent States: Armenia, Azerbaijan, Belarus, Kazakhstan, Kyrgyzstan, Moldova, Russia, Tajikistan, Turkmenistan, Ukraine and Uzbekistan) have a so-called “technical passport”. Why a technical passport is required and what is behind it is explained in more detail below.Pre-requisite […]

Mechanical vs electronic pressure switches: Application areas

When if you undertake a mechanical pressure switch so when should you rather decide for an electronic pressure switch? Each switch principle offers advantages, but also has its limitations. Among other things, you can find differences in the application form areas for mechanical and electronic pressure switches. A consideration of this will give you support […]

Atmosphere of giving at Mensor

Mensor Cares is a group of Mensor employees who believe in the spirit of working together and help others in need. To be able to support other non-profits, an own non-profit organisation was financed and formed through payroll deductions, Susan Fisher reports:Early 2015 a discussion started about how exactly our contributions could possibly be used. […]

Filter monitoring: A crucial component for energy-efficient operation

If the careful use of ?energy? as a resource used to be for cost reasons, today addititionally there is increased environmental awareness. All of this also becomes mandatory because of legal requirements and hawaii of the technology. In this article you can read about how continuous filter monitoring crucially influences the energy efficiency of something […]

Comparative calibration vs. fixed point calibration

In temperature calibration technology, you can find two ways of calibration ? the comparative calibration and the fixed point calibration. The method of calibration to be utilized will undoubtedly be defined through the demands on the accuracy and the type of test instrument. The comparative method represents probably the most widely used method of calibration.Just […]

MTTF and MTTFD – What is the difference?

What is the MTTF value?The MTTF value is a term from the field of risk analysis & risk evaluation. Frightening is mean time to failure or simply the mean life of a component. The MTTF has gained particular relevance due to EN ISO 13849-1. In accordance with this standard, the performance level can be calculated […]

So how exactly does a calorimetric flow switch work?

If the presence of flow in a piping system must be monitored, a calorimetric flow switch ? also called a flow monitor ? is frequently used. But so how exactly does a calorimetric flow switch really work? The following post explains this in more detail.Calorimetric flow switches, which are often generally known as thermal flow […]

What’s the dissipation loss for a pressure transmitter?

The term ?dissipation loss? are Wealth in the info sheet for a pressure sensor or pressure transmitter. One needs this specification in order to be able to protect the pressure sensor from overheating.In case a pressure sensor is operated in a hot environment, it really is necessary to limit its electrical power. If one neglects […]

Calibration laboratory brings WIKA Mexico forward

After getting into new business premises back 2018 and launching Axapta in 2019, WIKA Mexico is going for a further step this year: The calibration laboratory for pressure is being commissioned relative to Mexican standard NMX-EC-17025-IMNC-2018/ ISO/IEC 17025 (2017).The brand new calibration system in operationA new member of staff was recruited last August to take […]

3-A vs. EHEDG or also theoretical vs. practical

Experts estimate the time spent cleaning in the food and beverage industry to be as much as 30 percent. Thus, it is also understandable why the manufacturers attach great importance to a cleaning-friendly design (hygienic design). Many producers therefore look out for a 3-A or an EHEDG symbol. But what do these symbols stand for […]

Solar panels at Micro Precision in India

Why not just use the sun? Conscientious has been pushing itself to the front in a country that has an average of almost 300 sunny days a year. India has been promoting the expansion of solar energy for several years now and is well on the way to making this source of energy no longer […]

More efficient heating with WIKA sensors and heat pumps

The working principle of a heat pump is basically identical to that of an everyday appliance known to all of us: the refrigerator. However, while the refrigerator removes heat from its interior and gives it off to the environment, the heat pump removes heat from the exterior (air, soil, etc.) and gives it off to […]

TA Luft now follows ISO 15848-1 for fugitive emissions

TA Luft has been revised. For the prevention of fugitive emissions, the new version of the German directive now follows the international standard ISO 15848-1. Correspondingly, tests in accordance with TA Luft follow the same test parameters as those in the ISO standard. However, the change in TA Luft has no consequences for WIKA valves […]

Five points you need to know about software validation

Validation of calibration software ? as required by ISO 17025, for example ? is a topic that people don?t prefer to talk about. Almost always there is uncertainty about the following: Which software actually must be validated? If so, who should look after it? Which requirements must be satisfied by validation? How does one take […]

European champion in American football

Matteo Felli operates a heavy lathe at Euromisure, a WIKA Group company in Italy. In his free time, he is a kicker for the Panthers Parma American football team. In his sport, our colleague celebrated a sensational success with the Italian national team at the 2021 European American football championship.By the end of last year, […]

Traceability

Measuring instruments for pressure and temperature are used in almost all regions of industrial manufacturing. As a result of continuous mechanical, chemical and thermal loading, these instruments age and will therefore not guarantee the correctness of the measured values during the period of time. Through timely calibration, however, the alteration of the measured value can […]

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Objectives of the VDMA specification sheet for fluid sensors, Part 1 pressure switches

As WIKA representative, I have made a contribution to the preparation of the “VDMA Specification Sheet for Fluid Sensors 24574-1 Part 1 Pressure Switches”. What were the objectives of this VDMA committee? Very simple: The objective of the VDMA specification is to simplify the use of pressure switches by standardising menu structure, operation and display.This […]

Calibration of ultra-high pressures over the entire measuring range

The calibration of ultra-high pressures is a challenge. This is because conventional test instruments are only designed for pressures up to 1,000 bar. In many applications, however, sensors work with several times this value, for example in the automotive industry. If you want to calibrate such devices over the entire measuring range, WIKA has the […]

Pt100 in class B or F 0.3 ? what does IEC 60751 say?

Perhaps you?ve already pointed out that in some instances a Pt100 is specified having an accuracy class B or A. At other times, it gets the class F 0.3 or F 0.15. This website post talks about the specifications for Pt100 in the international IEC 60751 standard and explains the difference in accuracy classes.Characteristics of […]

Safety features of welding pressure gauges

Welding pressure gauges offer several safety features in order to enable the operator to work safely.DIN EN ISO 5171The DIN EN ISO 5171 standard (Gas welding equipment – Pressure gauges used in welding, cutting and allied processes – ISO 5171:2009) describes the requirements for Bourdon tube pressure gauges in this application. The tests that must […]

Traceability

Measuring instruments for pressure and temperature are employed in almost all regions of industrial manufacturing. Because of continuous mechanical, chemical and thermal loading, these instruments age and will therefore not guarantee the correctness of the measured values over the course of time. Through timely calibration, however, the alteration of the measured value can be determined.Along […]

SIL? PL? What is the probability of failure of a safety function?

Customers often ask us: “Can my product be part of a safety function? Which standards or directives apply in this case?” The most important safety directives and standards available today are SIL (Safety Integrity Level) and PL (Performance Level).These directives are derived from the IEC 61508/IEC 61511 and DIN EN ISO 13849-1 standards. They specify […]

DirectDrive pressure gauges – features and application areas

DirectDrive pressure gauges differ in structure and function from standard pressure gauges. Thus they feature special characteristics that qualify them for specific application areas.Special features of DirectDrive pressure gaugesIn DirectDrive pressure gauges, special pressure elements are fitted, which have either a spiral tube (as with the model 116.15) or a helical tube (as for the […]

Food for kids in famine regions

US subsidiary participated in a joint corporate packing eventMore than 75 employees of WIKA USA have packed food for children in famine regions together with their families. This was part of a campaign of “From Hunger to Hope” in the United States. Optimistic contained rice, soy, dried vegetables and a vitamin powder. For our colleagues […]

Calibration lab placed in the center

Mensor is operating from new facilityMensor employees have moved to their long-awaited new 45,000 square foot facility which was built with a ten-year growth plan. Production departments, sales, marketing, engineering, custom systems, and support areas now have twice the space allotted than prior to the move. Planning for the new premises had started in 2012.The […]

Economical monitoring of flows using a calorimetric flow switch

Anyone who has dealt with the topic of flow measurement will know that a corresponding measuring instrument costs several thousand euros. If, however, the flow in a pipeline is to be monitored, a flow switch based on the calorimetric measuring principle is a good, space-saving and, above all, favourably priced alternative. So how do flow […]

Mechanical vs electronic pressure switches: Application areas

When if you undertake a mechanical pressure switch so when should you rather choose for an electric pressure switch? Each switch principle offers advantages, but additionally has its limitations. Among other things, there are differences in the application areas for mechanical and electronic pressure switches. Considered of this will support you in your selection.Application areas […]

Sustainable production through robust pressure measurement

Sustainability may be the megatrend for the several-hundred tyre plants worldwide. Among other activities, this includes increasing both energy and production efficiency by avoiding rejects while simultaneously shortening production cycles.Sustainability ? already during productionDespite all the electronic aids, a car today still has only four points of connection with the street, each barely the size […]

What does maximum operating pressure or working pressure mean with pressure sensors?

Dazzling like to talk about a maximum operating pressure or working pressure. Unfortunately, these two terms are not defined for pressure sensors, which means that a definitive answer cannot be given. All we can assume is that, by maximum operating pressure or working pressure, the maximum pressure that can occur under normal operating/working conditions is […]

Calibration of ultra-high pressures over the entire measuring range

The calibration of ultra-high pressures is a challenge. This is because conventional test instruments are only designed for pressures up to 1,000 bar. In many applications, however, sensors work with several times this value, for example in the automotive industry. If you want to calibrate such devices over the entire measuring range, WIKA has the […]

Another Careers Day for family businesses at WIKA

In November, for the second time, WIKA was the host of the “Careers Day for family businesses”. 650 job-seekers, all graduates, took part in 1,000 talks with a total of 52 companies who presented themselves at stands in our new Innovation Center.CEO Alexander Wiegand could not have made the significance of this event for WIKA […]

What’s meant by the ?change-over? switching function with pressure switches?

A pressure switch with the ?change-over? switching function represents a special version of a pressure switch with two switching outputs acting oppositely to switch two circuits. A ?change-over? closes one circuit and simultaneously opens a second circuit. Thus a ?change-over? simultaneously fulfils the event of a ?normally Crammed ? and also a ?normally closed? contact. […]

Police took off counterfeit storage in Vietnam

Asian product pirates are working as creatively as they are unscrupulously, in order to boost their business with copies of known brand names. WIKA is also affected, which is why the company has taken legal action against the counterfeiters. After all, WIKA’s good image is at stake. This requires uncompromising actions in particular cases. This […]

What is meant by the “window” switching function with electronic pressure switches?

Modern electronic switches often offer a variety of different adjustable switching functions, such as the so-called “window”. When Launch of the “window” switching function, it means the monitoring of a defined measuring range (for example, for the measurement parameters pressure, temperature, level or flow) by means of a defined switching status.Generally, in most applications, a […]

How does lightning protection in hydrostatic level sensors work

Many customer wonder why hydrostatic level sensors fail because of lightning strikes, even if they ordered an even sensor with integrated lightning protection. Understanding how the lightning protection works and how lightning strikes affect hydrostatic level sensors is important in resolving this confusion.When submersible pressure sensors, a particular kind of hydrostatic level sensors, were first […]

Level measurement in ground water

The recovery of drinking water from ground water has top priority in many countries. In Germany, this method has a share of about 70 per cent in the water supply. Pluck drawn from depths of several hundred of meters below the earth’s surface is normally in perfect hygienic condition.The ground water is pumped up to […]

Not similar: temperature range and temperature limit

Temperature range and temperature limit for pressure sensors ? will there be an improvement? My intuitive answer would be: Yes! The initial term describes a section and the next its border. On second glance, however, I must conclude that both words ultimately express a similar thing with regards to temperatures: Range and limit are defined […]

Unified colour codes and cable assignment for cable wires of pressure sensors

Why are there no unified colour codes for cable wires of the pressure sensors? This question is entirely justified, because unified wire colours would simplify everything. Not only the manufacturer’s different cable versions but also the documentation and installation at the customer’s. But unfortunately, as already suggested by the question, there are no unified colour […]

Which are the available configuration levels for pressure sensors?

The various possible configuration levels for a pressure measurement solution aren’t defined conceptually in virtually any standard. At WIKA we’ve chosen the following terminology:Pressure sensor (Pressure transmitter)Pressure sensor (pressure transmitter)A pressure sensor (also pressure transmitter) delivers a standardised, processed signal within a housing with commonly available pressure connection and electrical connection. Typically, it really is […]

Force transducer: making air traffic cleaner

Pioneering technology in the struggle against climate change: tecsis will contribute towards reducing the ecological footprint of flights. Within the European ?Clean Sky? programme, the force specialists within the WIKA Group are collaborating with Liebherr Aerospace to develop a force transducer suitable for aerospace applications.EU project: Force transducer for electric drivesThe project presents a particular […]

Load pins: Definition and application areas

A load pin provides the connection between force-transmitting machine elements and also allows the simultaneous measurement of the force acting on the sensor. The load pins are fixed in the axial direction as well as against rotation. A small gap of about one fifth of a millimeter between the axle retainer and the slot ensures […]

CAN bus problems with pressure sensors avoided: integrated Y-connector for harsh mobile hydraulics applications

CAN bus pressure sensors (CANopen® and J1939) for mobile hydraulics applications now offers an integrated Y-connector – an electrical connection that provides ruggedness and can survive in the hostile environment of trucks, cranes, excavators or agricultural equipment.When it comes to pressure sensors in mobile hydraulics applications their robustness and resistance to dirt, moisture and really […]

20 years of WIKA-Live – a success story

20 years of WIKA-Live – finally, the career orientation week for pupils from regional schools around the head office in Klingenberg actually took place live again – in its “anniversary year”. It had been forced to take a break due to the pandemic. Bona and the training team were once again visibly looking forward to […]

Supporting the circular economy with the SCIP database

In early January 2020, the SCIP database (SCIP = Substances of Concern In Products) of ECHA, the European chemicals agency, was activated. This is implemented in Germany in the Chemicals Act. WIKA had recently been able to enter data by the cut-off date and therefore also support customers with the reported SCIP numbers.The EU chemicals […]

Vibration protection: Case filling vs. dampened movement

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Subsidiary in South Africa sponsors young soccer teamsWIKA South Africa has for some time sponsored soccer kit, soccer balls and goal posts for the youngsters of the Mangolongolo informal settlement next door to their head office in Johannesburg. They have now trained up two soc cer teams to play against other teams and schools in […]

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