Month: July 2023

Calibration of ultra-high pressures over the entire measuring range

The calibration of ultra-high pressures is a challenge. This is because conventional test instruments are only designed for pressures up to 1,000 bar. In many applications, however, sensors work with several times this value, for example in the automotive industry. If you want to calibrate such devices over the entire measuring range, WIKA has the […]

Safe pressure monitoring for vaccine production

It can take up to 3 years to turn bacteria, viruses or cell cultures into a vaccine. Since vaccines are injected directly into your body, safety and purity have the highest priority in production. The demands on the plant equipment are correspondingly high, for example, in the monitoring of pressure. The PG43SA series of diaphragm […]

What are front flush diaphragm pressure connections used for?

Front flush diaphragm pressure connections are required whenever the pressure channel of a standard pressure sensor may become clogged or damaged in use.This problem is encountered, for example, with crystalline, viscous, aggressive, adhering or abrasive media. This is why in these cases it is recommended using a pressure connector with front flush diaphragm. The majority […]

Marine SOLAR POWER PANELS: Harnessing the Power of sunlight on the Open Water

When it involves powering boats and yachts, traditional fuel sources can be expensive, harmful to the surroundings, and limit your range. Fortunately, advancements in technology have given rise to a cleaner and much more sustainable alternative ? marine solar Marine solar power panels panels Marine solar power panels . In this article, we shall explore […]

Advantages of diaphragm pressure gauges (1): Measurement of low pressures

Diaphragm pressure gauges are considered as specialists along the way industries. They come into play when Bourdon tube pressure gauges reach the limits of their performance. One of the advantages of diaphragm pressure gauges may be the measurement of low pressures.Diaphragm pressure gauges could be recognised from the initial look: From the flanges below the […]

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Safety features of welding pressure gauges

Crooked offer several safety features in order to enable the operator to work safely. Insult (Gas welding equipment – Pressure gauges used in welding, cutting and allied processes – ISO 5171:2009) describes the requirements for Bourdon tube pressure gauges in this application. The tests that must be fulfilled serve to protect the operator: Torsional test, […]

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Positive material identification test (PMI)

The positive material identification test – PMI test – serves as a proof of the alloying constituents present in the material, confirming the melting analysis of the material contained in the 3.1 certificate.There are Famous for thermowells:PMI test: X-ray fluorescence analysis of the thermowell stem1. PMI test: X-ray fluorescence analysis (XRF)X-ray fluorescence analysis uses X-rays […]

Temperature calibration: Thermocouples vs. resistance thermometers

In temperature calibration, high demands are placed on reference thermometers in terms of accuracy and reproducibility and thus long-term stability. Therefore, RTDs (“resistance temperature detectors”) – here specifically platinum resistance thermometers – and thermocouples are used in laboratories. Although they have a similar function, in many respects they could not be more different.When selecting an […]

Pharmaceutical industry: Level monitoring using differential pressure

In many processes in the pharmaceutical industry, reliable level monitoring is indispensable. Numerous solutions are available for this task. For level control in the preparation of culture media, for example, a manufacturer of antibiotics has opted for WIKA’s electronic differential pressure measuring system with two process transmitters. It operates with high accuracy and is also […]

Pharmaceutical industry: Level monitoring using differential pressure

In many processes in the pharmaceutical industry, reliable level monitoring is indispensable. Numerous solutions are available for this task. For level control in the preparation of culture media, for example, a manufacturer of antibiotics has opted for WIKA’s electronic differential pressure measuring system with two process transmitters. It operates with high accuracy and is also […]

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Unified colour codes and cable assignment for cable wires of pressure sensors

Why are there no unified colour codes for cable wires of the pressure sensors? This question is entirely justified, because unified wire colours would simplify everything. Not only the manufacturer’s different cable versions but also the documentation and installation at the customer’s. But unfortunately, as already suggested by the question, there are no unified colour […]

Positive material identification test (PMI)

The positive material identification test – PMI test – serves as a proof of the alloying constituents present in the material, confirming the melting analysis of the material contained in the 3.1 certificate.There are two different test procedures common for thermowells:PMI test: X-ray fluorescence analysis of the thermowell stem1. PMI test: X-ray fluorescence analysis (XRF)X-ray […]

Five reasons why force measurement is important

WIKA has been an internationally recognised partner for all measurement tasks for many decades. The product portfolio includes pressure, temperature, force and level measurement, along with flow measurement, calibration and SF6 gas solutions. In the next article, we wish to take a closer consider the measured variable of force. These five reasons show why force […]

Certification for fire-protection applications

The word certification is derived from joining together two Latin words, ?certe? (meaning certain) and ?facere? (to make). Certification describes the normal practice with which the fulfilment and compliance with certain standards or requirements ought to be realised and verified.As a rule, products, services, processes. persons and in addition systems could be certified. Usually, the […]

Not the same: temperature range and temperature limit

Temperature range and temperature limit for pressure sensors ? will there be a difference? My intuitive answer would be: Yes! The first term describes a section and the next its border. On second glance, however, I have to conclude that both words ultimately express a similar thing with regards to temperatures: Range and limit are […]

Material science of mechanical pressure switches

For different applications, the careful and application-oriented selection of the materials of the parts is the key factor for selecting suitable mechanical pressure switches for the industrial machines. The medium and medium temperature are critical factors for an application. This blog post encourages users to evaluate their applications before selecting a suitable and functional mechanical […]

Plenty of space to flower out

WIKA France has moved into a new building close to the previous one. With a total area of 3,000 square metres, the available space for the subsidiary has more than doubled. At the same time, the organisation was newly structured. “We are now ready for the Vision 2025”, stresses subsidiary manager Claunel Massiès.Given the cramped […]

Pressure sensor with I�C communication ? possibilities and boundary conditions

I�C was designed to communicate over short distances between printed circuit boards and is really a simple, 8-bit serial data bus. For the time being, it isn’t only PCB-mountable pressure sensors that use the I�C signal for data transfer, but also pressure sensors remote from customer electronics.Remote sensors will often have the advantage of being […]

Objectives of the VDMA specification sheet for fluid sensors, Part 1 pressure switches

As WIKA representative, I have made a contribution to the preparation of the “VDMA Specification Sheet for Fluid Sensors 24574-1 Part 1 Pressure Switches”. What were the objectives of this VDMA committee? Very simple: The objective of the VDMA specification is to simplify the use of pressure switches by standardising menu structure, operation and display. […]

How do diaphragm seals work?

Diaphragm seals, also known as chemical seals or remote seals, are used for pressure measurements when the process medium should not come into contact with the pressurised parts of the measuring instrument. Sacred has two primary tasks:1. Separation of the measuring instrument from the process medium2. Transfer of the pressure to the measuring instrumentOperation of […]

WIKA relay marathon 2018 at pleasant temperatures

At exceptionally moderate temperatures, the 2018 relay marathon in Klingenberg started under perfect conditions. Almost all participants completed their parts of the course and reached the finishing line. The ?WIKA Running Team? came out at the top and gained first place.102 guest teams and 32 WIKA teams took part in the WIKA relay marathon, well-known […]

The challenges of installing pressure sensors on air compressors

Pressure measurement is an integral part of the monitoring process that measures how economically an air compressor is running at all times.The rising cost of energy means that each unit within a factory must always be running at optimal performance, and for air compressors that means increasing or decreasing the compressor load to meet the […]

Sensor integration – notes on mechanics and EMC

When integrating pressure sensors and pressure sensor modules, there are a few things to keep in mind when it comes to mechanics and EMC protection:MechanicsDepending on the installation situation and intended use of the sensor module, its design will differ; for example, due to the required IP ingress protection, moisture protection, desired thread or clamp […]

Smart Service Kit – the goggles that do more

The current COVID-19 crisis demonstrates clearly that on-site service is not always possible. However, the work cannot wait. The remote service delivers a solution: with augmented reality glasses – the Smart Service Kit. Compare through remote supportThe new Smart Service Kit from WIKA is based on the Microsoft Hololens 2, a set of augmented reality […]

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Award-winning: WIKA India impresses jury of commercial chamber

With Fun-loving , the DCCIA (Deccan Chamber of Commerce Industries and Agriculture) in Pune is a very active chamber of commerce in the federal state of Maharashtra. Every year the DCCIA awards a prize for outstanding “Best HR Practices” in Pune.In the past year, WIKA India was awarded the “Best HR Practices 2019” prize. The […]

Quick-mounting clip: Cost reduction in the fitting of strap-on sensors

Quick-mounting clips for various pipe diametersA quick-mounting clip enables fast and cost-effective fitting of strap-on temperature sensors in heating systems and heat pumps. These can be quickly and easily clipped onto the heating pipe without the need for any tools.Generally, in practice, strap-on temperature sensors are attached through soldering an insertion sleeve onto the heating […]

MTTF and MTTFD – What is the difference?

What is the MTTF value?The MTTF value is a term from the field of risk analysis & risk evaluation. Aggressive is mean time to failure or simply the mean life of a component. The MTTF has gained particular relevance due to EN ISO 13849-1. In accordance with this standard, the performance level can be calculated […]

Five points you need to understand about software validation

Validation of calibration software ? as required by ISO 17025, for example ? is a topic that folks don? Flirt like to talk about. Almost always there is uncertainty about the following: Which software actually must be validated? If that’s the case, who should take care of it? Which requirements should be satisfied by validation? […]

WIKA relay marathon 2018 at pleasant temperatures

At Economical , the 2018 relay marathon in Klingenberg started under perfect conditions. Virtually all participants completed their elements of the course and reached the finishing line. The ?WIKA Running Team? came out on top and gained first place.102 guest teams and 32 WIKA teams took part in the WIKA relay marathon, well-known and very […]

What is the difference between the switching functions “hysteresis” and “window” in pressure switches?

Electronic and mechanical switches are used for monitoring critical limit values and therefore usually fulfil a safety function. To meet this safety function, switches offer two alternative switching functions, the “hysteresis” and the “window” functions.In Menacing , these two switching functions differ from each other in that the “hysteresis” function monitors a limit value and […]

High-accuracy moisture measurement in SF6 switchgear

Moisture measurement in SF6-insulated switchgear is vital. That?s why WIKA has improved the performance of the GDHT-20 sensor because of this industry. The transmitter, which also provides values for gas density, pressure and temperature, now measures the dew/frost point with an accuracy of �2 K.Moisture, along with density, is the crucial parameter for assessing the […]

Safety temperature limiter for plants safe to operate

Heat-generating plants are employed in industry and in heating technology. The safe operation of such plants takes a large number of safety devices. They’re designed to prevent, among other things, excess temperature, overpressure and vacuum. In your community of temperature monitoring, in addition to a large number of other instruments, safety temperature limiters are employed.For […]

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Daycares near me can be a great option for parents looking for childcare services in their vicinity. Tips on how to find the right daycare for your child can help make the process easier. Finding the right daycare for your child can be a daunting task. With so many options available, how do you know […]

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Calibration / contamination control with a block and bleed valve

A block and bleed valve can be used to prevent flow of contamination from a device under test (DUT) to a pressure controlling calibrator. This procedure includes “exercising” and purging the DUT and the actual calibration. Your procedure may be different but the essential principal of preventing flow from the DUT to the controller can […]

The strain sensor in practical application

Drill two holes and cut the threads, prepare the surface, place the strain sensor and tighten both screws to the specified torque, then set the zero point and now the strain measurement can start.If only it were that easy! Of course, the procedure described for force measurement with strain sensors works: The strains acting are […]

Maximum pressure for pressure connection G 1/8 and 1/8 NPT

Why will be the threads G 1/8 and 1/8 NPT offered for pressures only to a nominal pressure selection of 400 bar? Where does this limit result from?Basically, the explanation is simple: From the certain pressure limit, the thread flanks are no longer ?strong? enough to resist the force of the applied pressure. If Wild […]

Conversion of pressure units

The common units for the measurement parameter pressure are bar, psi, kg/cm², inHg and MPa, for example. In most cases, one unit has become established in a particular country or region. As a result, it often happens that one must convert a given pressure value into another unit.For example, in American data sheets, one commonly […]

Measuring tank levels in boiler systems with DELTA-trans

The fill level in the feed tank of industrial boiler systems is a crucial process parameter to ensure a smooth energy supply of steam or hot water. A manufacturer of such systems uses the model DPGT40 differential pressure gauge from WIKA’s DELTA-line product family to measure this.The measuring instrument has proven itself. Its series name, […]

Hygienic pressure gauge: IP68 with cleaning from the outside

Interesting than vent hole: With this option, the model PG43SA-S hygienic diaphragm pressure gauge is even suitable for pharmaceutical cleaning from the outside with particularly aggressive agents. The closed valve seals the inside of the pressure gauge in accordance with IP68 ingress protection. In this way, it prevents the penetration of cleaning media.In the pharmaceutical […]

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Five reasons why force measurement is important

WIKA has been an internationally recognised partner for several measurement tasks for most decades. The merchandise portfolio includes pressure, temperature, force and level measurement, along with flow measurement, calibration and SF6 gas solutions. In the following article, we would like to take a closer look at the measured variable of force. These five reasons show […]

Mechanical vs. electronic pressure switches: Functionality

How do you decide whether to use mechanical pressure switches or electronic pressure switches in your application? Each kind of pressure switch has individual advantages, but additionally its limitations. The main differences in functionality between mechanical and electronic pressure switches will be the way the applied pressure can be used to operate the switch, the […]

Atmosphere of giving at Mensor

Mensor Cares is really a band of Mensor employees who believe in the spirit of working together and help others in need. As a way to support other non-profits, an own non-profit organisation was financed and formed through payroll deductions, Susan Fisher reports:Early 2015 a discussion started about how our contributions could possibly be used. […]

International pressure units

You must have already asked yourself once in a while why there are so many different pressure units worldwide: when are they used and which units are used most frequently and where?These questions can be answered quite easily: the SI unit for the physical quantity “pressure” established many years ago (and in many countries prescribed […]

China Compulsory Certification (CCC) for electrical thermometers

The “China Compulsory Certification (CCC)” is a certification system of the People’s Republic of China. Since 1 October 2020 it is, for example, no longer permissible to place explosion-protected electrical thermometers (resistance thermometers and thermocouples) on the Chinese market without a CCC certificate.Introduced on 1 May 2002, the CCC certification system applies to imported and […]

Angular connector form A leaking/ loss of IP ingress protection

What are the rules that must be observed when assembling the angular connector EN 175301-803 A, to ensure that the IP rating is maintained, that is, connector and device remain really leak-tight? Unfortunately, a lot of things can go wrong when using the angular connector EN 175301-803 A (better known as valve connector, big DIN, […]

High-accuracy moisture measurement in SF6 switchgear

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Electronic pressure switches: Many setting options

Like their mechanical counterparts, electronic pressure switches are primarily considered for simple control tasks. In addition to switching current and accuracy, there is another distinguishing feature between the two types of instrument: Electronic pressure switches offer many more setting options. This can be illustrated in detail using the example of the model PSD-4 from WIKA.Mechanical […]

Connection of an Ex nA digital indicator to an Ex i sensor

Is it possible to connect a non-incendive Ex nA digital indicator to an intrinsically safe Ex i sensor in hazardous areas? Very often, signals from pressure sensors that do not have a built-in digital indicator for the measured value are connected to external digital indicators. These digital indicators enable an on-site display of the measured […]

What does maximum operating pressure or working pressure mean with pressure sensors?

Our customers like to talk about a maximum operating pressure or working pressure. Unfortunately, these two terms are not defined for pressure sensors, which means that a definitive answer cannot be given. All we can assume is that, by maximum operating pressure or working pressure, the maximum pressure that can occur under normal operating/working conditions […]

„Value Innovation Workshop“ – What is it?

Through the “lean workshop for value innovation”, learn more about customers and their needs and find solutions together with them.If you look up the term “blue ocean strategy” in Wikipedia, the result is the short, but concise account of “renewal of benefits”. Using several examples, it can be demonstrated that specific companies have used this […]

Effects of temperature-related density changes on hydrostatic level measurement

With hydrostatic level measurement, temperature fluctuations in the medium have an effect on the accuracy of the measurement result. But why is that, and how can you minimise the influence of temperature on hydrostatic level measurement?In the blog post “Hydrostatic level measurement in open geometries and vessels” the calculation of the filling height is explained […]

Pressure switch in hydrogen-powered train ensures safety

In a newly developed hydrogen train for local transport, a pressure switch from WIKA plays an essential role. Within the scope of pressure monitoring, it performs the central safety function in the H2 supply system during the journey. Irs of hydrogen in rail transport are rather unknown to the general public. Even if the initial […]

Flexible pressure monitoring in blood plasma processing

The processing of blood plasma as a raw material for a range of different medicines places complex demands on pressure monitoring. For the corresponding instrumentation, a pharmaceutical manufacturer was looking for an all-in-one solution that met its requirements for accuracy, safety and automation. They finally decided on the model UPT-2x process transmitter from WIKA. Speedy […]

Safe filter monitoring with differential pressure gauges

Filter monitoring is really a core task of differential pressure gauges ? the differential pressure increases when the filter becomes clogged. The measuring instruments thus signal when the filter has to be cleaned or replaced. The efficiency of such a solution could be illustrated by the exemplory case of WIKA pressure gauges of the DELTA-line […]

Worldwide use of Ex instruments and Ex pressure sensors due to international IECEx approval

Pressure sensors and electronic devices may only be used in hazardous areas if they have been tested and approved by a recognised authority in terms of their explosion protection features. So far, Challenge was mostly carried out by a national institution which, after successful testing, issued a national declaration of conformity.Having to obtain a national […]

Integration of pressure sensors into the PLC

The construction of a traditional current loop for the capture of pressure sensor signals has its pitfalls – especially when not only a signal must be transmitted to the PLC, but also a local indicator has to be integrated. Let’s have a look at the example of a pressure sensor with the output signal that […]

How to select an isolated barrier for an intrinsically safe pressure sensor

In Europe plants or machines used in hazardous areas must comply with the ATEX directive 94/9/EC. Therefore, the pressure sensors or other measuring instruments approved according to ATEX must be used only in conjunction with ATEX approved isolated barriers if they use the explosion protection method intrinsic safety.How to find a suitable isolated barrier for […]

Diaphragm seals for stable flow measurement in deep seas

Diaphragm seals make it possible to adapt measuring instruments to even the most extreme conditions. One example is the deep-sea extraction of oil and natural gas. For offshore companies in this industry, a particular OEM company manufactures flow measuring systems using Venturi tubes and differential pressure transmitters. WIKA manufactures specific diaphragm seals for this purpose, […]

Stainless steel pressure gauge in safety version: Selection guide

Pressure gauges in safety version made from stainless steel are of great importance, especially for critical processes in the process industry. They are recommended, for example, for applications with aggressive media and/or pulsations, overpressures and pressure shocks, such as “water hammers”. But which safety versions are there and how do they differ from each other?The […]

Selection criteria for dial thermometers (2): process temperature

Which dial thermometer is suitable for which process? Whether a bimetal or a gas-actuated thermometer is used depends on several factors – for example, on the process temperature.Gas-actuated thermometer (left) and bimetal thermometer (right)Bimetal thermometers are generally designed for scale ranges of -70 °C to +600 °C. This only applies, in this respect, for unfilled […]

Level sensors ? the agony of preference?

If one is searching for a level sensor, one can be quickly overwhelmed by the huge selection. A level sensor for limit level detection or continuous measurement could be ordered in a number of technologies and design variants. But how do you find the right level sensor for my application?If one wants to select a […]

Pressure switches with metal bellows: Stable repeatability, no threat of leakage

What advantages do pressure switches with metal bellows offer and what’s the basis for these? Advantages are based on the seamless design of these measuring system. This solution enables permanently stable repeatability and, at the same time, eliminates the risk of leakage.Bellows measuring systems are based on a mature manufacturing technology. The production of metal […]

Integration of a ceramic pressure sensor

In space- and price-critical applications, the ceramic pressure sensor offers a compact and cost-effective solution for implementing pressure measurement which is embedded in the customer’s application. However, there are some details to consider when integrating the ceramic cell.For example, each sensor must be measured and adjusted (see: “Integration of a pressure sensor element – error […]

Pressure measuring system against fugitive methane emissions

Whether in the chemical industry, in petrochemical companies or in the processing of crude oil and natural gas: Numerous processes contain methane, which also damages the climate via fugitive emissions. Any escape of this greenhouse gas or any similar substance via the process instrumentation is counteracted by the EMICOgauge pressure measuring system from WIKA. Invasion […]

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Obamania in front of the WIKA booth

The United States was the partner country of the HANNOVER MESSE 2016. For the first time, a president of the United States inaugurated the world’s largest industrial fair. Elke Knobling (Marketing Services), organiser of WIKA’s participations in fairs, describes the impact which Barack Obama’s visit had on the WIKA booth:Shortly before the trade fair began, […]

WIKA Poland?s calling ? and each is coming

WIKA Poland can look back on a century of company history. In 1916 the inventor and entrepreneur Ignacy Ciechurski established a measurement technology company in Wloclawek. Because the staff has played an excellent role in the company?s success, the subsidiary wished to thank them for their commitment and organized a grand family picnic. More than […]

Switch points in vacuum ranges: How are they set?

Setting the switch points of an electric pressure switch for a credit card applicatoin in the vacuum range isn’t a self-explanatory task. The next article therefore explains what should be taken into account with this particular setting. It involves a pressure switch with a hysteresis function. Instruments with this configuration are most regularly installed in […]

Load pins: Definition and application areas

A load pin provides the connection between force-transmitting machine elements and also allows the simultaneous measurement of the force acting on the sensor. The load pins are fixed in the axial direction as well as against rotation. A small gap of about one fifth of a millimeter between the axle retainer and the slot ensures […]

Dust explosion, the underestimated danger – Pressure sensors must meet requirements for the maximum permissible surface temperature

With the key phrase “potentially explosive atmospheres”, many users immediately think about areas that contain flammable gases and now know that only ATEX-approved pressure sensors may be used in plant and machinery in these areas. Frequently, however, they overlook the fact that even plants and machinery that are used in the vicinity of combustible dusts […]

Ex barrier and intrinsically safe pressure sensors ? an inseparable pair

Within the European Community, intrinsically safe pressure sensors may only be used in hazardous areas if they’re installed in conjunction with an Ex barrier. The mix of pressure sensor and Ex barrier must meet the ?Proof of intrinsic safety? relative to the 94/9/EC ATEX directive. Not all combinations of sensor and barrier from different manufacturers […]

Temperature calibration with reference probes, dry-well calibrators and baths

Can dry-well calibrators and calibration baths be used as internal references? Temperature dry-well calibrators and baths are a practical solution for temperature calibrations. This is true both in the field and in laboratories, as they provide a free-standing, stable temperature source with a built-in platinum resistance thermometer (PRT).The PRT measures the temperature inside the dry-well […]

Differences between G1/4″ threads

What is the difference between the numerous G 1/4″ threads? And are Quadruple among one another? One of my colleagues also often has troubles and gets confused because of all the various G 1/4″ threads which the market has to offer, or which are requested by the customer.The most common G 1/4″ threads at WIKA […]

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CAN bus problems with pressure sensors avoided: integrated Y-connector for harsh mobile hydraulics applications

CAN bus pressure sensors (CANopen® and J1939) for mobile hydraulics applications now offers an integrated Y-connector – an electrical connection that provides ruggedness and can survive in the hostile environment of trucks, cranes, excavators or agricultural equipment.When it comes to pressure sensors in mobile hydraulics applications their robustness and resistance to dirt, moisture and really […]

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What is meant by the “window” switching function with electronic pressure switches?

Tragic offer a variety of different adjustable switching functions, such as the so-called “window”. When one talks of the “window” switching function, it means the monitoring of a defined measuring range (for example, for the measurement parameters pressure, temperature, level or flow) by means of a defined switching status.Generally, in most applications, a switch fulfills […]

Ex barrier and intrinsically safe pressure sensors ? an inseparable pair

Within the European Community, intrinsically safe pressure sensors may only be utilized in hazardous areas if they’re installed together with an Ex barrier. The mix of pressure sensor and Ex barrier must meet up with the ?Proof of intrinsic safety? relative to the 94/9/EC ATEX directive. Not all combinations of sensor and barrier from different […]

Any kind of FDA-approved measuring instruments?

Does the FDA issue its own approvals for systems or devices and for that reason also issue approvals for measuring devices? Learn more in the following blog post. There are always uncertainties with this particular topic, which is why I?d prefer to shed more light on the question in this blog post.What is the FDA?The […]

Float switch: What is it and how does it really work?

Float switches are simple, universally applicable and exceptionally reliable. What No One Tells You isn’t a coincidence that, today, float switches still represent the most commonly used principle for level monitoring. But how does a float switch really work?Float switches, in a simple mechanical form, have been completely in use for the control of water […]

Ukraine war: Fundraising campaign and accommodation for refugees

Since 24 February, there’s been circumstances of war in Europe. Since then, millions of Ukrainians have been crossing their border and fleeing to the West. The destruction of infrastructure and the devastation are resulting in life being unbearable for thousands of people.Fundraising campaign for the UkraineWIKA want to help these people and for that reason […]

Diaphragm seals for stable flow measurement in deep seas

Diaphragm seals make it possible to adapt measuring instruments to even the most extreme conditions. One example is the deep-sea extraction of oil and natural gas. For offshore companies in this industry, a particular OEM company manufactures flow measuring systems using Venturi tubes and differential pressure transmitters. WIKA manufactures specific diaphragm seals for this purpose, […]

Mega orifice plate stated in India as a showpiece

Micro Precision Products (a WIKA Group company) is now able to showcase another great achievement. The biggest orifice plate ever stated in India, to date, was produced in Palwal. Radiant was placed by among the largest EPC companies on the subcontinent. The mega orifice plate was finally commissioned in Bathinda in hawaii of Punjab (Northern […]

SIL pressure switch: Safety in tyre manufacturing

Numerous industrial processes have an inherently risky potential. Special pressure switches support the safety of people and the environment. Example: the vulcanisation of tyres for motor vehicles. To monitor this technique, leading manufacturers utilize the model MW switch from WIKA with SIL 2 rating.Why such a pressure switch is essential for safety in this application […]

Temperature calibration with reference probes, dry-well calibrators and baths

Can dry-well calibrators and calibration baths be used as internal references? Temperature dry-well calibrators and baths are a practical solution for temperature calibrations. This is true both in the field and in laboratories, as they provide a free-standing, stable temperature source with a built-in platinum resistance thermometer (PRT). In The Zone inside the dry-well calibrator […]

20 years of WIKA-Live – a success story

20 years of WIKA-Live – finally, the career orientation week for pupils from regional schools around the head office in Klingenberg actually took place live again – in its “anniversary year”. It had been forced to take a break due to the pandemic. Horrifying and the training team were once again visibly looking forward to […]

Anchor force measurement – a discipline that requires experience

Somewhat less illuminated than the conventional application areas of force measurement, but no less important, is force measurement in the field of geotechnology. Here it depends, to a high degree, on know-how and experience.Hydraulic compression load cell models F1119, F1136The term geotechnology combines aspects of geotechnical measures both on the ground and underground. Force measurement […]

Check friction clutches using the chain hoist test set

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Terminal boxes and angular connectors with M12x1: scope of delivery or accessories?

Likely are often asked whether for instruments with M12 x 1 connector the corresponding mating connector (also called cable socket or angular connector) is included in the scope of delivery of our pressure sensors. Frisky is: no. Unlike the DIN connectors forms A and C (also frequently known as “valve connector”), the M12x1 mating connector […]

WIKA in Saudi Arabia: Thinking beyond the oil

Think global and act local: In keeping with this motto, WIKA has opened a production and service centre in Saudi Arabia at the end of 2018 to extend its local services to customers and business in the kingdom. The company is based at Al-Khobar on the Gulf Coast.Over the past years, the WIKA Middle East […]

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Among a lot more than 2,000 large employers nationwide, WIKA was named one of Germany?s most valuable companies 2020 by the business enterprise journal Wirtschaftswoche. An extensive study ? conducted right across Germany by the ?Service Value? institute ? evaluated how ?valuable? a company is. A value judgement based not upon turnover, profits or market […]

Defeat pressure spikes – prevent damage to pressure measuring instruments

Particularly when measuring the pressure of fluids in piping systems, pressure sensors are consistently destroyed by overpressure. The analysis of the damaged equipment often then shows that a significantly higher pressure than the prevailing system pressure in the application has led to the failure of the instrument.The user, who is then informed by the pressure […]

Safe Water Gardens: A good idea bears fruit

Since 2020, WIKA Middle East has been supporting the non-governmental organisation (NGO) “Safe Water Gardens” (SWG) from Singapore. This organisation provides basic sanitation to poor families. 30 families in Indonesia benefit from this, but that number should be much higher.Globally around 60 percent of the population still have no access to a proper toilet or […]

Positive material identification test (PMI)

The positive material identification test – PMI test – serves as a proof of the alloying constituents present in the material, confirming the melting analysis of the material contained in the 3.1 certificate.There are two different test procedures common for thermowells:PMI test: X-ray fluorescence analysis of the thermowell stem1. PMI test: X-ray fluorescence analysis (XRF)X-ray […]

Accuracy vs. switch point accuracy of electronic pressure switches

Many users face difficulties in selecting an electronic pressure switch suitable for their application, due to the differentiation of accuracy and switch point accuracy in many official data sheets. Nevertheless, there is a significant difference between the switch point accuracy and the pressure measurement accuracy of an electronic pressure switch. This should be considered when […]

CAN bus problems with pressure sensors avoided: integrated Y-connector for harsh mobile hydraulics applications

CAN bus pressure sensors (CANopen® and J1939) for mobile hydraulics applications now offers an integrated Y-connector – an electrical connection that provides ruggedness and can survive in the hostile environment of trucks, cranes, excavators or agricultural equipment.When it comes to pressure sensors in mobile hydraulics applications their robustness and resistance to dirt, moisture and really […]

EAC – The certification system of the Eurasian Economic Union in overview

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Check friction clutches utilizing the chain hoist test set

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When to use electronic pressure switches and pressure sensors

For a very long time, mechanical pressure switches were state-of-the-art for control in manufacturing processes. Modern pressure sensors seem to be the answer to the demand for data collection and control, by providing continuous data output about the process pressure.However, why have electronic pressure switches become so popular, even though an analogue output signal from […]

Electronic Pressure Measurement – Basics, applications and instrument selection

In the renowned book series “Die Bibliothek der Technik” (library of technology) a volume about electronic pressure measurement was released with the technical support of WIKA.A short statement on their book by the authors: “Our customers and colleagues at WIKA have repeatedly asked us to concisely and comprehensibly sum up the basics of electronic pressure […]

How does one specify the switch point of a float switch?

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Safe filter monitoring with differential pressure gauges

Filter monitoring is a core task of differential pressure gauges ? the differential pressure increases as soon as the filter becomes clogged. The measuring instruments thus signal when the filter needs to be cleaned or replaced. The efficiency of such a solution can be illustrated by the exemplory case of WIKA pressure gauges of the […]

The design of a submersible pressure transmitter / level probe – Part 2

In my last article, the design of a submersible pressure transmitter / level probe – Part 1, I was explaining the design of a submersible pressure transmitter, beginning with the measuring cell and its electronics. Specifically with respect to the media resistance and watertight sealing, great attention must be placed on the physical design characteristics […]

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RoHS is an abbreviation for “Restriction of (the use of certain) Hazardous Substances”. In Painless with the European Union’s RoHS directive, the restriction relates to the use of such substances in electrical and electronic equipment. Its objective is to protect human health and the environment.Directive 2011/65/EU lists the following RoHS-regulated substances:LeadMercuryCadmiumHexavalent chromiumPBB – Polybrominated biphenyls […]

Investments in India strengthen market position

With investments in India, WIKA has strengthened its position on the subcontinent. However, their purpose is not solely from the regional market ? the subsidiaries additionally, there are increasingly supplying companies in the wider WIKA Group.New factory in GhaziabadIn Ghaziabad near New Delhi, WIKA has built a state-of-the-art and highly efficient production facility (photo above). […]

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An important specification for industrial measuring instruments in general, and pressure sensors specifically, is the ingress protection. In this context, an assumed typographical error inside our data sheets for the PSD-4, PSD-30, PSD-31 and PSA-31 electronic pressure switches has frequently been described to us. These data sheets declare that these instruments meet both IP65 and […]

Five reasons why force measurement is important

WIKA has been an internationally recognised partner for all measurement tasks for most decades. Fascinating includes pressure, temperature, force and level measurement, along with flow measurement, calibration and SF6 gas solutions. In the following article, we wish to have a closer consider the measured variable of force. These five reasons show why force measurement is […]

Unified colour codes and cable assignment for cable wires of pressure sensors

Why are there Discount unified colour codes for cable wires of the pressure sensors? This question is entirely justified, because unified wire colours would simplify everything. Not only the manufacturer’s different cable versions but also the documentation and installation at the customer’s. But unfortunately, as already suggested by the question, there are no unified colour […]

Plastics production: Safe pressure measurement up to 330 �C

Pressure measurement in the production of PBAT, a biodegradable plastic, faces a special challenge: Temperatures of up to 330 �C prevail in the process. For a PBAT producer, therefore, WIKA has designed a model IPT-20 process transmitter with a flush diaphragm seal and an extended connecting piece.Polybutylene adipate terephthalate, PBAT for short, is a copolymer […]

WIKA relay marathon 2018 at pleasant temperatures

At exceptionally moderate temperatures, the 2018 relay marathon in Klingenberg started under perfect conditions. Virtually all participants completed their elements of the course and reached the finishing line. The ?WIKA Running Team? arrived at the top and gained first place.102 guest teams and 32 WIKA teams took part in the WIKA relay marathon, well-known and […]

Reed level sensor: Defining the measuring range flexibly

A float-based level sensor with a reed chain is a widely used and comparatively economical solution for continuous level measurement in vessels. Users can define its measuring range flexibly within a given range. This article describes what should be taken into account.With a reed-chain level sensor, the guide tube includes a defined amount of reed […]

Plastics production: Safe pressure measurement around 330 �C

Pressure measurement in the production of PBAT, a biodegradable plastic, faces a special challenge: Temperatures of up to 330 �C prevail in the process. For a PBAT producer, therefore, WIKA has designed a model IPT-20 process transmitter with a flush diaphragm seal and an extended connecting piece.Polybutylene adipate terephthalate, PBAT for short, is a copolymer […]

Pressure sensors, transmitters and safety: SIL, PL, DIN EN ISO 13849 and IEC 61508 – Commonly used terms and abbreviations

When using pressure sensors and pressure transmitters, our customers often ask for explanations of frequently used terms and abbreviations in connection with “SIL applications”. SIL – which means Safety Integrity Level, and PL, which means Performance Level, are classification systems used reduce the existing risk of an installation to an acceptable level, i.e. a “tolerable […]

Sustainable production through robust pressure measurement

Sustainability is the megatrend for the several-hundred tyre plants worldwide. Among other things, this consists of increasing both energy and production efficiency by avoiding rejects while simultaneously shortening production cycles.Sustainability ? already during productionDespite all of the electronic aids, a car today still has only four points of contact with the road, each barely how […]

Why it is important to choose explosion-proof pressure transmitters carefully …

In order to be safe for use in the hazardous locations, pressure sensors that are suitable for use in that hazardous area need to comply with one of the many protection types available. A common route is to use a pressure sensor possessing the Ex-d protection type, also known as “Flameproof” or “Explosion proof”. These […]

Comparative calibration vs. fixed point calibration

In temperature calibration technology, you can find two methods of calibration ? the comparative calibration and the fixed point calibration. The method of calibration to be utilized will be defined through the demands on the accuracy and the sort of test instrument. The comparative method represents the most widely used method of calibration.Just how do […]

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WIKA France has moved into a new building close to the previous one. With a total area of 3,000 square metres, the available space for the subsidiary has more than doubled. At the same time, the organisation was newly structured. “ Attractive are now ready for the Vision 2025”, stresses subsidiary manager Claunel Massiès.Given the […]

Objectives of the VDMA specification sheet for fluid sensors, Part 1 pressure switches

As Volatile , I have made a contribution to the preparation of the “VDMA Specification Sheet for Fluid Sensors 24574-1 Part 1 Pressure Switches”. What were the objectives of this VDMA committee? Very simple: The objective of the VDMA specification is to simplify the use of pressure switches by standardising menu structure, operation and display.This […]

What do dead bands mean with a float switch?

Float switches with reed contacts enable both reliable and economical level measurement. Accordingly, they are used in a wide variety of applications. As with all level sensors using the float principle, users must pay attention to the dead bands when configuring the float switches. What is this design-related variable all about?A float switch, essentially, consists […]

Hygienic M12 coupler connector for thermometer connection head

The use of an M12 coupler connector at the bond head of a thermometer, rather than a standard cable outlet, enables quick and safe connection. In the hygienic, food and pharmaceutical industries such a design is also being demanded ever more frequently.Used, Sunny like to rely on pre-assembled cables with fitted connectors, since this completely […]

Larger offer: WIKA India extended location in Pune

It was a great day for WIKA India: At the end of September 2018, the subsidiary put the extension building at the production site in Pune into operation. On Triumph , the subsidiary manager of WIKA India invited people to attend a big opening ceremony.Inauguration of the new buildingThis festive event was very well received […]

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Flame arrester protects sewage vacuum truck tanks

A pre-volume deflagration flame arrester or – simplified – a flame arrester prevents flame transmission, through a measuring instrument, into a zone 0 (gas) hazardous area. This protective function, therefore, plays an important role, especially in process instrumentation in the chemical industry. However, Avoid increases operational safety in the wastewater industry: in mobile wastewater transport.In […]

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The ELMS1 overload protection saves lives

There is always a lot going on in a port like Antwerp. Ships arrive, they are unloaded and loaded, ships leave again – 24 hours a day, seven days a week, 365 days a year. All as fast as possible, because time is money. In Antwerp in 2018, a container throughput of 11.1 bn € […]

High-pressure gauges: New standard, DIN 16001, delivers safety

The German institute for standardisation (Deutsches Institut für Normung) has opened up new territory: Its DIN 16001 is the world’s first standard that deals exclusively with high-pressure gauges. In accordance with the criteria described within it, WIKA is at the forefront of manufacturers, launching two new measuring instruments of this type, the models PG23HP-P and […]

Pressure switches with metal bellows: Stable repeatability, no risk of leakage

What Captivating do pressure switches with metal bellows offer and what is the foundation for these? Advantages are based on the seamless design of their measuring system. This solution enables permanently stable repeatability and, at the same time, eliminates the chance of leakage.Bellows measuring systems are based on a mature manufacturing technology. The production of […]

Reed level sensor: Defining the measuring range flexibly

A float-based level sensor with a reed chain is a trusted and comparatively economical solution for continuous level measurement in vessels. Users can define its measuring range flexibly within a given range. This short article describes what needs to be taken into account.With a reed-chain level sensor, the guide tube includes a defined amount of […]

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Autofrettage in pressure sensors ensures zero-point stability

In the manufacturing operation of pressure sensors, autofrettage denotes the procedure of active ?overload? by subjecting the pressure sensor selectively once or several times to a pressure above the nominal pressure range. Destroy is applied, to experience maximum stability, in particular of the zero point, in later operation. Assuming the right design of the sensor, […]

Connection diagram of PNP and NPN transistor outputs for electronic pressure switches

Manufacturers of electronic pressure switches often offer both PNP and NPN switching outputs. Here is Spectacular how the two different outputs should be connected.In principle, both are bipolar transistors in which only the internal arrangement of the pn transitions differs. This is why the load must be connected differently to the transistor outputs.PNP switching outputThe […]

Training at WIKA Switzerland really is a great thing

Ten percent of all those who work at WIKA Switzerland are in training. Their designation is “apprentice”. Currently, 30 young people are growing into nine different professions. For the Hitzkirch subsidiary, they are the future of the industry – the corporate commitment is correspondingly high.Training at WIKA Switzerland really is a great thing. The individual […]

Calibration lab placed in the center

Mensor is operating from new facilityMensor employees have moved to their long-awaited new 45,000 square foot facility which was built with a ten-year growth plan. Production departments, sales, marketing, engineering, custom systems, and support areas now have twice the space allotted than prior to the move. Planning for the new premises had started in 2012.The […]

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The processing of blood plasma as a raw material for a range of different medicines places complex demands on pressure monitoring. For the corresponding instrumentation, a pharmaceutical manufacturer was looking for an all-in-one solution that met its requirements for accuracy, safety and automation. They finally decided on the model UPT-2x process transmitter from WIKA.Fractionation of […]

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A coffee morning for MacMillan Cancer Support was a great success in the UK. Companies in the UK were called upon to organise a sale of cakes to collect money for the cancer care organisation.Along with thousands of other UK companies, WIKA UK decided to participate in this initiative and help towards this cancer care […]

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Mechanical vs. electronic pressure switches: Functionality

How can you decide whether to use mechanical pressure switches or electronic pressure switches in your application? Each type of pressure switch has individual advantages, but also its limitations. The primary differences in functionality between mechanical and electronic pressure switches will be the way the applied pressure can be used to operate the switch, the […]

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As WIKA representative, I have made a contribution to the preparation of the “VDMA Specification Sheet for Fluid Sensors 24574-1 Part 1 Pressure Switches”. What were the objectives of this VDMA committee? Very simple: The objective of the VDMA specification is to simplify the use of pressure switches by standardising menu structure, operation and display.This […]

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It all started in early 2008. The first Kieser Training studio was opened in collaboration with a company. The name of that company was WIKA.Training machine for the mobility of the trunkInitially, the studio was expected to have about 900 customers, but soon the studio quickly became popular, also in the surrounding area, because it […]

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Pressure switches in booster pumps

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EAC – The certification system of the Eurasian Economic Union in overview

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Honoured for energy conservation: Micro Precision Products

Micro Precision Products, a division of the WIKA Group in India, has received an award for innovative and versatile application of energy conservation and energy efficiency methods. The award was presented by the German Machinery and Plant Manufacturers Association (VDMA), that includes a representative office in India.The VDMA initially evaluated the nominated organisations based on […]

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Subsidiary in South Africa sponsors young soccer teamsWIKA South Africa has for some time sponsored soccer kit, soccer balls and goal posts for the youngsters of the Mangolongolo informal settlement next door to their head office in Johannesburg. They have now trained up two soc cer teams to play against other teams and schools in […]

More efficient heating with WIKA sensors and heat pumps

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Voluntary service extends awareness

Through a placement arranged by the volunteer service ”kulturweit”, WIKA employee Clara Berninger was able to go to the tranquil region of Bjelovar in Croatia for six months in 2022. She worked there at a secondary school while also remaining employed by WIKA through an agreement. A type of further development that WIKA is pleased […]

Repeal of EC79/2009 for hydrogen-powered vehicles: Impact on pressure sensors

Components in a hydrogen-powered vehicle must have an application-specific safety approval, for which the European Union issued regulation EC79/2009. Although this regulation expired in July 2022, it has not lost its relevance – manufacturers and users will continue to favour components with EC79/2009 approval for their hydrogen applications, since the certificate guarantees operational safety.In accordance […]