A salt extraction operation had to transfer rapidly from an onshore to an offshore website equipped by 5 km of pipework. The firm turned to flow control associate Celeros to assist meet the unique circumstances encountered at the new salt properly.
Overview of the two new water injection pumps for single and parallel operation, following set up and commissioning at the Frisia Zout BV web site.
A new salt extraction plant off the north coast of Holland has been introduced online forward of schedule, preventing a possible halt in production when the present onshore properly developed issues. Frisia Zout BV, part of K+S Minerals and Agriculture GmbH, was in a place to overcome the time and technical challenges of accelerating the venture by working in partnership with Celeros Flow Technology (Celeros FT).
The bulk of the salt produced by Frisia Zout BV goes unfastened to a forty,000-tonne storage facility for delivery in bulk to industry. The the rest is packed in smaller quantities for use in meals manufacturing or made into cubes for water purification.
The salt is extracted underneath licence from the Dutch authorities. The current borehole licence
allowed K+S to extract salt from underground on the mainland. Due to regulatory modifications, the new licence would only allow extraction from subsea sources off the coast. Consequently, a new borehole and related plant was required at the Frisia Zout BV website.
New challenges
K+S started planning for a model new pump constructing in 2017, and building started in April 2020 with the goal of bringing it onstream before the existing extraction licence expired on the end of 2021. However, unforeseen difficulties arose with the existing onshore nicely, which meant that manufacturing would cease before anticipated. To bridge the hole, Frisia Zout BV began bringing in salt water by tanker, but this was an expensive alternative. As a outcome, it turned crucial to convey the model new offshore properly onstream as quickly as possible.
Time pressures were not the one challenges the corporate confronted. Due to the natural geology, the extraction route to the brand new offshore useful resource was not a straight bore: it changed path twice before reaching the salt deposits. In fact, the new plant is fed by one of the deepest wells on the planet and has 5 km of pipework past the water injection pumps. As a result, the process water must be pumped in at excessive pressure (250 barg) and at a high move rate (450 m3/h) to extract the quantity of salt required, making the choice of pumps critical to success.
Total answer
Frisia Zout BV has an extended and established relationship with Celeros FT by way of the ClydeUnion Pumps brand, based not solely on the high quality of ITS OEM pumps but also on its ability to respond quickly to any operational points. The company turned to its trusted move management associate as soon as once more for help in assembly the unique circumstances encountered on the new salt nicely.
Celeros FT brand ClydeUnion Pumps assessed the circulate requirements for the water injection process on the new plant and verified that CUP-BB3 pumps could be made to satisfy requirements. The pumps were specified with Duplex stainless-steel casings because they might be operating in a salt-laden setting. Celeros FT manufactured, provided, installed and commissioned the mission-critical pumps for injecting water into the new offshore salt cavern, meeting unusual necessities for top strain and excessive move charges. In addition, they supported Frisia Zout BV in bringing an older pump again into service as a spare: assessing it and upgrading the casing to make sure it met the new obligation necessities.
Jouk Riemer, project supervisor for Frisia Zout BV, explained: “We have used CUP-BB3 pumps up to now and found that their multistage centrifugal design provides higher performance, compared to plunger pumps, for this application. We wanted to make use of them again for the brand new project. The Celeros FT team responded to the challenges magnificently, utilizing their engineering experience to establish the most effective solution to fulfill the stress and move rates we required, delivering the pump skids to satisfy the model new development schedule and helping us keep the challenge on observe.”
Future assured
The new salt extraction plant came online in December 2020. Its CUP-BB3 pumps meet the high pressure and flow charges required for the application and may run in parallel, which has improved productivity. The availability of a spare pump offers additional confidence that manufacturing downtime might be minimal. The company’s capacity to fulfill the accelerated project deadline is especially impressive when you think about that the Covid-19 pandemic was already affecting supplies of materials and components. เกจวัดแรงดันออกซิเจนราคา worked hard to make certain that this did not have any influence on their buyer.
Celeros FT also provided specialist engineering experience throughout the set up and commissioning part and will continue to make sure the pumps function satisfactorily throughout the plant’s 15-year lifespan, although the pump constructing may be required to serve more than one nicely in future as demand for K+S high purity salt continues to develop. Easy alternative of wear components and ongoing service help from Celeros FT will be sure that the BB3 pumps continue to meet operational parameters all through the extraction plant’s lifetime.
Riemer stated: “The combination of excessive quality OEM gear and sensible engineering skills supplied by Celeros Flow Technology was instrumental in delivering this challenge forward of time. I’m convinced it will have taken so much longer to get what we required from another pump producer. The company’s responsiveness was essential in meeting our revised deadline, decreasing prices and preserving extraction at this website viable.” Riemer concluded: “This is the first offshore extraction nicely we have developed but it has been a largely optimistic expertise thanks to Celeros Flow Technology. They brought invaluable engineering expertise and specialist pump information to this challenge and are a elementary a half of its success.”
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